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Downstream Auxiliary Equipment |
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| Refrigeration Air Dryer |
| RANGE |
| Capacity |
: |
10 to 335 lpm |
| Working Pressure |
: |
16 bar g |
| Dew Point |
: |
+3 PDP |
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|
| FEATURES |
| • Uses Ozone friendly R134A gas as the refrigerant as per international protocol |
| • Utilize energy efficient refrigeration compressors |
| • Easy access to condensate drain |
| • Simple wiring ease installation and maintenance |
| • High efficiency heat exchanger for very less pressure drop and high transfer |
| • Standard controller includes visual digital indicator, which provides an instant |
| indication of dryer performance |
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Moisture Separator |
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| RANGE |
|
| Capacity |
: |
100 to 2400 lpm |
| Pressure |
: |
16 bar g |
| Temperature |
: |
66° C max & 1.5° C min |
| Pressure Differential |
: |
0.3 to 0.9 psi |
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| FEATURES |
| • Fixed Vortex generator (for improved water removal by centrifugal and impingement sepetation) |
| • Compact lightweight housing (1/2" to 4" sizes available) |
| • Vortex arrestor (Prevents re-entrainment of seperated water MS 100 MS 365) |
| • Automatic drain (discharges seperated water) |
| • Sight glass (gives visual check of water collection and drain function) |
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Zero Loss Drain Valves |
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| RANGE |
|
| Capacity |
: |
353 cfm |
| Working Pressure |
: |
0.8 to 16 bar g max. |
| Power |
: |
230V |
| Media |
: |
Regular & Aggressive Condensate |
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| FEATURES |
| • Compressed air condenses moisture in dryers, after-coolers and air receivers. |
| • This condensate needs to be removed frequently. |
| • In ordinary drains, there is always a loss of compressed air Most of the condensate drains have a 4mm orifice. |
| • This 4mm orifice bleeds about 34 cfm, which is the equivalent of 6.5kw of power. |
| • Works on principle of zero air loss and do not bleed expensive compressed air and saves energy. |
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Oil Free Screw Air Compressor |
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| RANGE |
|
| Capacity |
: |
593 to 1695 cfm |
| Pressure |
: |
7 to 8.8 bar g |
| Power |
: |
105 to 300 kW |
| |
|
|
| FEATURES |
| • Developed in technical collaboration with HITACHI - JAPAN |
| • Better performance with advanced technology built into individual components |
| • Offer 5% greater adiabatic efficiency by dramatically reducing the leakage of the air by maintaning the optimum gap between screw rotors in operation |
| • Dramatic reduction in maintenance cost by 50,000 hrs. maintenance cycle through improved lubrication combined with optimal control of all the components |
| • User-friendly diagnostics for trouble-free operation |
| • Loading and unloading and controlled based on increses and decreases in air consumption detected by discharge pressure changes by two-step capacity control |
| • Long-life floating shaft seals enable extended operation with minimal leakage of air |
| • The air cooler has inner fin tubes made of copper nickel alloy for enhanced |
| resistance to corrosion and heat |
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New Horizon Handicomp |
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| The World's Smallest Screw Air Compressor |
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| RANGE |
| Capacity |
: |
1 to 300 cfm |
| Pressure |
: |
3 to 15 bar g |
| Power |
: |
10.5 to 2.2 kW |
| |
|
|
| FEATURES |
| • Drive-Direct / Belt |
| • Type of Mounting-Foot mounted |
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Horizon Elecric Powered Screw Air Compressor |
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Energy Efficiency
Power Saving airend
Elgi has been cosntantly upgrading the design and manufacture of airends, under a joint technology agreement with the Centre for Positive Displacement Compressor at City University, London. Currently, Elgi airends are among the most reliable and energy-efficient in the world.
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Optimal capacity control
A new generation capacity control system is installed at the compressor inlet. The energy-efficient 'Varion' intake valve optimally control the compressor capacity during start-up, normal operation and shutdown. |
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Direct drive for transmission efficiency
Horizon's direct drive ensures efficient power transmission and constant FAD for its life. Unlike belt-driven screw compressor, there is no power loss and belt slippage. The drive is maintenance-free for life |
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Superior Air Quality
Efficient oil-air separation
Over the year, Elgi has perfected the "OSBID" process (Oil separation By Impacted and Deceleration) which enables efficient separation of air and oil, with minimum pressure drop. This process results in consistent quality of air, specifically during the working cycle and unloading. The Oil carry-over level is consistently less than 2 ppm with the OSBID process. ELGI guarantees * the OSBID process for the life of the compressor. |
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|
99% Bulk water free
Bulk water remains in compressed air at varying levels, depending on the humidity level inlet air. This bulk water causes correction of piping, end tools, machinery and valves. Every HORIZON series air compressor has a custom-designed centrifugal type moisture separator with an automatic drain at the outlet of the after cooler. This comes as a part of the package at no extra cost, and removes over 99% of bulk water from the compressed air, resulting in correction free, longer life o end use equipments less load on the dryer. |
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| Features that set 'Horizon' apart |
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|
• Energy Efficient
• Bulk Water Free
• Durabel & Reliabel |
• Efficient Transmission
• Compact
• Safety & Interlocked |
• Superior Air Quality
• User-Friendly
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| The ELGI Edge-In Black & White |
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|
Model |
Power |
Capacity |
Max. Pressure* |
Working Pressure |
Weight |
kW |
HP |
m3/min |
cfm |
kg/cm2 |
psig |
kg/cm2 |
psig |
kg |
Length: 1475 mm Breadth: 800 mm Height: 1150 mm
|
E11-7.5 |
11 |
15 |
1.81 |
64 |
7.5 |
109 |
7 |
101 |
630 |
E11-8.5 |
11 |
15 |
1.69 |
60 |
8.5 |
123 |
8 |
116 |
E11-1O |
11 |
15 |
1.56 |
55 |
10 |
145 |
9.5 |
138 |
E11-13 |
11 |
15 |
1.19 |
42 |
13 |
186 |
12.5 |
181 |
E15-7.5 |
15 |
20 |
2.41 |
85 |
7.5 |
109 |
7 |
101 |
640 |
E15-8.5 |
15 |
20 |
2.60 |
80 |
8.5 |
123 |
8 |
116 |
E15-10 |
15 |
20 |
2.15 |
76 |
10 |
145 |
9.5 |
138 |
E15-13 |
15 |
20 |
1.73 |
61 |
13 |
186 |
12.5 |
181 |
E18-7.5 |
18.5 |
25 |
2.97 |
105 |
7.5 |
109 |
7 |
101 |
710 |
E18-8.5 |
18.5 |
25 |
2.83 |
100 |
8.5 |
123 |
8 |
116 |
E18-10 |
18.5 |
25 |
2.61 |
92 |
10 |
145 |
9.5 |
138 |
E18-13 |
18.5 |
25 |
2.07 |
73 |
13 |
186 |
12.5 |
181 |
E22-7.5 |
22 |
30 |
3.57 |
126 |
7.5 |
109 |
7 |
101 |
710 |
E22-8.5 |
22 |
30 |
3.39 |
120 |
8.5 |
123 |
8 |
116 |
E22-10 |
22 |
30 |
3.03 |
107 |
10 |
145 |
9.5 |
138 |
E22-13 |
22 |
30 |
2.52 |
89 |
13 |
186 |
12.5 |
181 |
|
Length: 1675 mm Breadth: 850 mm Height: 1365 mm |
E30-7.5 |
30 |
40 |
5.40 |
191 |
7.5 |
109 |
7 |
101 |
1050 |
E30-8.5 |
30 |
40 |
4.84 |
171 |
8.5 |
123 |
8 |
116 |
E30-1O |
30 |
40 |
4.53 |
160 |
10 |
145 |
9.5 |
138 |
E30-13 |
30 |
40 |
3.62 |
128 |
13 |
186 |
12.5 |
181 |
E37-7.5 |
37 |
50 |
6.43 |
227 |
7.5 |
109 |
7 |
101 |
1100 |
E37-8.5 |
37 |
50 |
5.91 |
209 |
8.5 |
123 |
8 |
116 |
E37-10 |
37 |
50 |
5.38 |
190 |
10 |
145 |
9.5 |
138 |
E37-13 |
37 |
50 |
4.61 |
163 |
13 |
186 |
12.5 |
181 |
|
Length: 2000 mm Breadth: 980 mm Height: 1715 mm |
E45-7.5 |
45 |
60 |
7.56 |
267 |
7.5 |
109 |
7 |
101 |
1150 |
E45-8.5 |
45 |
60 |
6.93 |
245 |
8.5 |
123 |
8 |
116 |
E45-1O |
45 |
60 |
6.31 |
223 |
10 |
145 |
9.5 |
138 |
E45-13 |
45 |
60 |
5.66 |
200 |
13 |
186 |
12.5 |
181 |
E55-7.5 |
55 |
75 |
9.77 |
345 |
7.5 |
109 |
7 |
101 |
1710 |
E55-8.5 |
55 |
75 |
8.94 |
316 |
8.5 |
123 |
8 |
116 |
E55-1O |
55 |
75 |
8.21 |
290 |
10 |
145 |
9.5 |
138 |
E55-13 |
55 |
75 |
6.88 |
243 |
13 |
186 |
12.5 |
181 |
|
Length: 2200 mm Breadth: 1170 mm Height: 1920 mm
|
E75-8 |
75 |
100 |
14.9 |
525 |
8 |
116 |
7 |
101 |
2100 |
E75-9 |
75 |
100 |
13.9 |
490 |
9 |
130 |
8 |
116 |
E75-10.5 |
75 |
100 |
13.0 |
458 |
10.5 |
152 |
9.5 |
138 |
E75-11.5 |
75 |
100 |
11.9 |
422 |
11.5 |
167 |
10.5 |
152 |
E75-13.5 |
75 |
100 |
11.0 |
388 |
13.5 |
196 |
12.5 |
181 |
|
| * Maximum pressure is the cut-off pressure set in the unit. • All standard models are air cooled. • Due to continuous engineering improvements, specifications are subject to change without prior notice * FAD indicated is for full package measured at the outlet after moistUre separator * Package FAD is checked as per ISO 1217 |
| |
ELGI Genuine Compressor Oil
ELGI offers "specifically engineered" genuine compressor oil in two types viz. mineral oil basedAirlube and synthetic oil- Airlube Duraplus for longer life. It is recommended to use ELGI's genuine oil to keep your compressor in peak performance and to get extended life. |
| |
Economical & Genuine Spares
For longer life, optimum performance and reliability of
your compressor, always insist for genuine ELGI spares. They are cost effective and readily available through our global after sales network. Specially made spares kits are also available to meet the requirements of 2500 Hrs, 7500 Hrs etc. which will be highly cost effective too. |
| |
Tropicalised reliability
Horizon Series Compressor are tropicalised to perform at high ambient temperatures - form hot summer to cold winter and from dry to extremely humid conditions. Each package is crafted to the highest standards to give you low-noise, trouble-free performance. All this, in a stock, elegant, compact design that saves valuable shopfloor space.
Microcontroller edge
• Microcontroller based control unit
• Compatible and user-friendly
• Simple alpha - numerical screen
• Scroll button to monitor operating parameters
• Readouts of pressure and temperature
• On-demand readouts of all operating and maintenance conditions
• Safety shutdown
• Power failure auto re-start
• Dual control
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Safety & Inter locks
The Horizon models are built with maximum safety built-in tripping / warnings to ensure trouble free operation with microcontroller option
Trip provisions
• Emergency stop
• Main motor over loading
• Cooler motor over loading
• High discharge air-oil temperature
Waring Signals
• Separator element replacement
• Oil filter replacement
MIMIC Panel (In-built)
Custom made solid state MIMIC electronic annunciation panel gives fault indication for easy maintenance |
| |
| Schematic Diagram |
|
| 1. Air filter |
2. Intake valve |
3. Airend |
| 4. Coupling |
5. Motor |
6. Minumum pressure valve |
| 7. Separator elemet |
8. Blow down valve |
9. Receiver tank |
| 10. Ball valve - drain |
11. Oil filter |
12. Thermal valve |
| 13. Oil cooler |
14. After cooler |
15. Ball valve - service line |
| 16. Fan |
17. Pressure transmitter |
18. Temperature sensor |
| 19. Moisture separator |
|
|
|
| |
| Accessories |
| ELGI offers a complete set of downstream accessories to improve the air quality. It also provides one-stop shop option for the entire compressed air package solution |
| |
 |
| Airmate Air Filter |
| Capacity |
19 to 2119 cfm |
| Working Pressure |
16 kgf / cm2 max |
| Filtration Range |
1 to 0.003 microns |
|
|
| Variable frequency drives |
| Capacity |
11 kW to 75 kW |
|
|
| |
|
| |
 |
| Airmate Air Receiver |
| Capacity |
250 to 10,000 liters |
| Working
Pressure |
7 to 12.5 kgf/cm3g max |
| Code of zonstruction |
ASME Sec VIII Div. 1 or IS2825 |
|
|
| Airmate Refrigeration Air Dryer |
| Capacity |
10 to 2500 cfm |
| Working
Pressure |
16 kgf / cm2g max |
| Dew Point |
+3 deg C PDP |
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